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Battery powered welders are small and portable. Patent Pending.

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26 amp hour battery welder 36 volt battery powered welder
36 volt battery welder 500 Amp igniter prongs
MAG3626 36 volt Battery Power Welder MAG3610 36 volt Battery Power Welder

Land and underwater.

ROLLS ON WHEELS and can double as an ignition source due to the heavy duty 500 amp side cam lock adapters. The portable unit yields incredible welding power by virtue of its three 12 volt Osyssey® 26 amp hour dry cell batteries with sufficient power to manage any 3/32" or 1/8" electrode. Thick .750" beveled plate can be welded with multiple passes for additional weld integrity. Swapping the welding cables changes the polarity for overhead welding. The unit ships turn-key with a heavy duty ground clamp and 400 amp stinger handle.

  • Heavy duty Pelican® case with wheels and pull handle.
  • Three 12 volt Osyssey® dry cell batteries.
  • Three aluminum battery boxes attached to the case.
  • Two 500 amp cam locks for welding cables or torch igniters.
  • Heavy duty power switch and heavy duty ground clamp.
  • Charging port and voltmeter.
  • 500 amp inline fuse link.
  • Float charger with male charge plug and monitors.
  • Ten feet of AWS high strand flexible weld cable.
  • Insulated welding handle with twist lock jaws.
  • Complimentary supply of 1/8" welding electrodes.
  • Total weight of system: 100 lbs.
  • Ships UPS in one box.

 

Land welding.

For small welding assignments in tight quarters. Can double as an ignition source due to the heavy duty 500 amp side cam lock adapters. Welds using three 12 volt Osyssey® 10 amp hour dry cell batteries with sufficient power to manage small diameter electrodes. Plate .375" thick can be welded. Swapping the welding cables changes the polarity for overhead welding. The unit ships turn-key with cables, a heavy duty ground clamp and 400 amp stinger handle. Odyssey® batteries are military grade.

  • Heavy duty Pelican® case with wheels and pull handle.
  • Three 12 volt Osyssey® dry cell batteries.
  • Three aluminum battery boxes attached to the case.
  • Two 500 amp cam locks for welding cables or torch igniters.
  • Heavy duty power switch and heavy duty ground clamp.
  • Charging port and voltmeter.
  • 500 amp inline fuse link.
  • Float charger with male charge plug and monitors.
  • Ten feet of AWS high strand flexible weld cable.
  • Insulated welding handle with twist lock jaws.
  • Complimentary supply of 1/8" welding electrodes.
  • Total weight of system: 25 lbs.
  • Ships UPS in one box.

Having a DC welder on hand is essential for civil defense, tactical response, emergency response, or any form of emergency repair and maintenance assignment where portability and dependable power are required.

Welding example with the Magnum battery powered welder

DC advantates:

  • Easier stages.
  • Fewer arc outages and sticking
  • Less spatter for better looking welds
  • Easier vertical and overhead welding.
  • Smoother arc by virtue of direct flow current.
  • DC reverse polarity (electrode positive) provides 10 percent more penetration at a given amperage than AC.
  • DC straight polarity (electrode negative) welds thinner metals better.

How big a machine do I need?

  • Most welding is done at currents lower than 200 amps.
  • Small, portable welders suffice for most repairs.
  • Large welders accommodate large electrodes.
  • Multiple small welds are superior to single large welds.
  • Thick materials can be welded by beveling the edges.
  • Thick materials can be fused by using multiple beads.
  • To change polarity reverse the red and black plugs.

What electrodes do I need?

  • Small 3/32" electrodes are excellent for multiple passes.
  • 6010, 6011, 6013, 7018 and 7024 are common electrodes.
  • Flux characteristics influence speed, penetration and more.
  • 6010 electrodes penetrate deeper than 6013 electrodes.
  • 7018 yields better appearance, penetration and strength.
  • Root passes use 6010 rod with cap beads using 7018.
  • 7024 rods are "drag rods" capable of automatically maintaining the correct arc length due to thick flux, making it a favorite among repair and maintenance professionals.

Links to companion products:

Exothermic Ignitions

Cutting Consumables

Wet Welding Electrodes

Backpack Cutting Systems

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